Processing Platforms
for advanced materials
The opportunity
Circular feedstocks are not materials until they are engineered into specification.
Aeroborn takes two complex industrial streams: captured CO₂ and battery black mass, and develops them into application ready carbon materials. The starting points differ. The engineering challenge is shared: produce consistent properties from variable inputs.
Platform 1 CO₂ to porous carbon
Captured CO₂ enters a molten salt electrochemical process, then carbon activation. The route creates porous, activated, hard, and specialty carbon structures with tunable properties.
These materials are developed for filtration, supercapacitors, and energy storage applications. The value lies in turning an emission stream into functional carbon, not only reducing its footprint.
Platform 2 Black mass to battery materials
Battery black mass is treated as a valuable graphite rich feedstock, not a residual waste stream. Recovery, purification, and exfoliation unlock recovered graphite, exfoliated graphene, and graphene based materials. The platform serves anode material development and battery systems enhanced by graphene. The focus is high value material recovery with a path toward qualified domestic supply.
What makes the material usable
Know the feedstock
Composition, impurities, and particle characteristics define which process route can deliver a useful result. Each feedstock is assessed before it is converted.
Control the conversion
Reaction conditions, activation, purification, and exfoliation are engineered to make output repeatable. Results are not dependent on a single ideal input.
Tune for the application
Surface area, pore structure, purity, conductivity, and morphology are adjusted against the requirements of the intended end use.
Qualify the outcome
Materials are evaluated against practical criteria for batteries, filtration, supercapacitors, and other industrial applications.
