Transforming carbon waste
through molten salt technologies

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Our Breakthrough Solution

Aeroborn's patented molten salt technology represents a breakthrough in carbon material extraction and transformation.

Unlike traditional methods that rely on virgin inputs and operate at temperatures above 1,000°C, our process works at much lower temperatures, preserving material structure, reducing emissions, and lowering costs.

The Aeroborn Platform

One Platform, Multiple Product Streams

Our integrated platform is uniquely positioned to turn waste streams into high-performance materials:

Flexible Carbon Feeds:

  • Black mass (battery waste)

  • Captured CO₂ from industrial emissions

Flexible Carbon Outputs:

  • Graphene-Silicon Anode Materials (GSA)

  • Recycled Graphite Anode Materials (GRA)

  • Activated Carbon for Supercapacitors (ACS)

  • Activated Carbon for Filtration (ACF)

Core Technology

Molten Salt Electrochemistry

Our proprietary molten salt technology is designed around a three-stage process:

1. Capture & Purification

  • Captures flue gas with flexible CO₂ compositions from industrial sources

  • Isolates CO₂ for processing

  • Integrated purification ensures compatibility with wide range of emission inputs

2. Electrochemical Transformation

  • CO₂ is decomposed into carbon and oxygen

  • Carbon activated and turned into porous carbon (activated carbons)

  • For black mass: extracts usable carbon, producing high-capacity anode material

3. Regeneration

  • Depleted lithium carbonate is regenerated using acid

  • Creates cyclical process that enhances efficiency and sustainability

  • Minimizes consumption of new lithium carbonate significantly

Enabling a Green Transition

Our technology directly addresses:

  • EU Battery Regulation requirements (12% recycled content)

  • Carbon Border Adjustment mandates

  • Critical Raw Materials independence

  • Net-zero emission targets

By transforming waste into strategic advantage, Aeroborn is positioning as a leader in circular carbon materials and sustainable battery production.

Our technology directly addresses:

  • EU Battery Regulation requirements (12% recycled content)

  • Carbon Border Adjustment mandates

  • Critical Raw Materials independence

  • Net-zero emission targets

By transforming waste into strategic advantage, Aeroborn is positioning as a leader in circular carbon materials and sustainable battery production.

Get Started

Get in touch with Aeroborn

Ready to transform your products with sustainable, high-performance materials?

Contact our technical team to discuss your specific requirements and receive product samples for evaluation.

Reach out to hello@aeroborn.com.

Get in touch with Aeroborn

Ready to transform your products with sustainable, high-performance materials?

Contact our technical team to discuss your specific requirements and receive product samples for evaluation.

Reach out to hello@aeroborn.com.