Transforming carbon waste
through molten salt technologies

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Our Breakthrough Solution

Aeroborn's patented molten salt technology represents a breakthrough in carbon material extraction and transformation.

Unlike traditional methods that rely on virgin inputs and operate at temperatures above 1,000°C, our process works at under 450°C, preserving material structure, reducing emissions, and lowering costs.

The Aeroborn Platform

One Platform, Multiple Product Streams

Our integrated platform is uniquely positioned to turn waste streams into high-performance materials:

Flexible Carbon Feeds:

  • Black mass (battery waste)

  • Captured CO₂ from industrial emissions

Flexible Carbon Outputs:

  • Graphene-Silicon Anode Materials (GSA)

  • Recycled Graphite Anode Materials (GRA)

  • Activated Carbon for Supercapacitors (ACS)

  • Activated Carbon for Filtration (ACF)

Core Technology

Molten Salt Electrochemistry

Our proprietary molten salt technology is designed around a three-stage process:

1. Capture & Purification

  • Captures flue gas with flexible CO₂ compositions from industrial sources

  • Isolates CO₂ for processing

  • Integrated purification ensures compatibility with wide range of emission inputs

2. Electrochemical Transformation

  • CO₂ is decomposed into carbon and oxygen

  • Carbon activated and turned into porous carbon (activated carbons)

  • For black mass: extracts usable carbon, producing high-capacity anode material

3. Regeneration

  • Depleted lithium carbonate is regenerated using acid

  • Creates cyclical process that enhances efficiency and sustainability

  • Minimizes consumption of new lithium carbonate significantly

Enabling a Green Transition

Our technology directly addresses:

  • EU Battery Regulation requirements (12% recycled content)

  • Carbon Border Adjustment mandates

  • Critical Raw Materials independence

  • Net-zero emission targets

By transforming waste into strategic advantage, Aeroborn is positioning as a leader in circular carbon materials and sustainable battery production.

Our technology directly addresses:

  • EU Battery Regulation requirements (12% recycled content)

  • Carbon Border Adjustment mandates

  • Critical Raw Materials independence

  • Net-zero emission targets

By transforming waste into strategic advantage, Aeroborn is positioning as a leader in circular carbon materials and sustainable battery production.

Get Started

Get in touch with Aeroborn

Ready to transform your products with sustainable, high-performance materials?

Contact our technical team to discuss your specific requirements and receive product samples for evaluation.

Get in touch with Aeroborn

Ready to transform your products with sustainable, high-performance materials?

Contact our technical team to discuss your specific requirements and receive product samples for evaluation.