Advanced carbon materials
from circular feedstocks

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Materials from circular feedstocks.

Aeroborn’s product portfolio is organized around two distinct patented circular platforms.

The CO₂ platform uses molten salt conversion to produce porous, activated, and hard carbons for filtration, supercapacitors, and emerging energy storage applications.

The black mass platform uses recovery, purification, and exfoliation to upgrade battery black mass into recycled graphite and graphene based materials for anode applications.

Together, these pathways support four material families:

Aeroborn GSA
Graphene Silicon Anode

Aeroborn GRA
Battery Grade Graphite

Aeroborn ACS
Activated Carbon for Supercapacitors

Aeroborn ACF
Activated Carbon for Air and Water Filtration

Aeroborn GSA

Aeroborn GSA

Graphene Silicon Anode Material
Aeroborn GSA is developed through the black mass platform, where recovered battery carbon is purified and exfoliated into graphene based materials. The material is designed for silicon anode pathways that require improved conductivity, mechanical stability, and controlled carbon coating.

Key attributes:
Graphene based wrapping for silicon particles
Designed to support higher anode capacity
Focused on cycle stability and charge transport
Based on recovered battery material streams

Applications:
Electric vehicle cells
High power mobility applications
Grid and stationary storage
Advanced consumer electronics

Target specifications:
Capacity: 1,000 to 1,800 mAh/g
Coulombic efficiency: 98%
Operating temperature: -20°C to 60°C
Silicon content: 30 to 40%

Aeroborn GRA

Battery Grade Graphite
Aeroborn GRA is produced through the black mass platform, where battery black mass is recovered, purified, and upgraded into graphite suitable for battery supply chains. The material is designed to support existing anode manufacturing workflows.

Key attributes:
Developed around graphite anode specifications
Intended for compatibility with existing processes
Aligned with recycled content requirements
Built around circular feedstock availability

Applications:
Lithium ion batteries
Consumer electronics
Electric vehicle battery packs
Stationary energy storage

Target specifications:
Capacity: 370 mAh/g
Purity: >99.5%
Particle size: D50 = 15 to 25 μm
BET surface area: 2 to 5 m²/g

Aeroborn ACS

Specialty Activated Carbon
Aeroborn ACS is a CO₂ derived activated carbon designed for supercapacitor applications. The material is developed through CO₂ utilisation and activation, with a focus on pore structure, conductivity, and electrochemical consistency.

Key attributes:
High surface area for ion transport
Low ash content for consistent performance
Tunable pore structure and surface chemistry
Produced from captured CO₂ feedstock

Applications:
Supercapacitors
Grid stabilisation systems
Backup power systems
Hybrid energy storage systems

Target specifications:
BET surface area: 1,500 to 2,000 m²/g
Pore volume: 0.8 to 1.2 cm³/g
Electrical conductivity: >10 S/cm
Capacitance: 100 to 150 F/g

Specialty Activated Carbon
Aeroborn ACS is a CO₂ derived activated carbon designed for supercapacitor applications. The material is developed through CO₂ utilisation and activation, with a focus on pore structure, conductivity, and electrochemical consistency.

Key attributes:
High surface area for ion transport
Low ash content for consistent performance
Tunable pore structure and surface chemistry
Produced from captured CO₂ feedstock

Applications:
Supercapacitors
Grid stabilisation systems
Backup power systems
Hybrid energy storage systems

Target specifications:
BET surface area: 1,500 to 2,000 m²/g
Pore volume: 0.8 to 1.2 cm³/g
Electrical conductivity: >10 S/cm
Capacitance: 100 to 150 F/g

Aeroborn ACF

Activated Carbon for Filtration
Aeroborn ACF is a CO₂ derived activated carbon for water and air filtration applications. The material is developed for controlled porosity, surface chemistry, and contaminant adsorption performance.

Key attributes:
High surface area for adsorption
Controlled pore distribution
Consistent material quality
Produced from captured CO₂ feedstock

Applications:
Air purification systems
Municipal water treatment
Industrial wastewater processing
VOC removal in manufacturing
Personal protection equipment

Target specifications:
BET surface area: 1,800 to 2,500 m²/g
Iodine number: >1,200 mg/g
Hardness: >95%
Moisture content: <5%

Activated Carbon for Filtration
Aeroborn ACF is a CO₂ derived activated carbon for water and air filtration applications. The material is developed for controlled porosity, surface chemistry, and contaminant adsorption performance.

Key attributes:
High surface area for adsorption
Controlled pore distribution
Consistent material quality
Produced from captured CO₂ feedstock

Applications:
Air purification systems
Municipal water treatment
Industrial wastewater processing
VOC removal in manufacturing
Personal protection equipment

Target specifications:
BET surface area: 1,800 to 2,500 m²/g
Iodine number: >1,200 mg/g
Hardness: >95%
Moisture content: <5%

Circular Advantage

Material Independence
Aeroborn products use local circular feedstocks to reduce dependence on virgin extraction and imported carbon materials.

Performance Requirements
Product development is guided by application requirements across batteries, supercapacitors, filtration, and industrial decarbonisation.

Platforms
CO₂ derived materials come from patented molten salt conversion and activation. Graphite and graphene pathways come from black mass recovery, purification, and exfoliation.

Supply Resilience
European production in Rotterdam supports reliable material access while reducing logistics exposure.

Regulatory Alignment
The product roadmap is designed around EU priorities, including recycled content, critical raw materials, and product carbon footprint requirements.

Material Independence
Aeroborn products use local circular feedstocks to reduce dependence on virgin extraction and imported carbon materials.

Performance Requirements
Product development is guided by application requirements across batteries, supercapacitors, filtration, and industrial decarbonisation.

Platforms
CO₂ derived materials come from patented molten salt conversion and activation. Graphite and graphene pathways come from black mass recovery, purification, and exfoliation.

Supply Resilience
European production in Rotterdam supports reliable material access while reducing logistics exposure.

Regulatory Alignment
The product roadmap is designed around EU priorities, including recycled content, critical raw materials, and product carbon footprint requirements.

Discuss materials

Interested in CO₂ derived activated and hard carbons, black mass derived graphite and graphene, or feedstock partnerships?

Reach out to hello@aeroborn.com.

Discuss materials with Aeroborn
Interested in CO₂-derived activated and hard carbons, black-mass-derived graphite and graphene, or feedstock partnerships?
Contact our technical team to discuss specifications, applications, and sample availability.

Reach out to hello@aeroborn.com.